In industrial production, the efficiency and quality of equipment maintenance directly affect a company's production efficiency and competitiveness. Traditional equipment maintenance training methods and fault resolution methods have many drawbacks, while equipment maintenance animation, with its unique advantages, has become a powerful tool for efficient training and fault resolution.
Technical Principle: Precise Simulation and Interactive Presentation
Equipment maintenance animation uses high-precision 3D modeling technology to accurately restore each component of the equipment. Through advanced physical simulation algorithms, it simulates the operating status and fault manifestations of the equipment under various working conditions. At the same time, combined with interactive design, users can operate and view according to their needs. For example: Ruichang Carton Machinery Manufacturing Co., Ltd. commissioned Xiamen Xuncheng to produce equipment maintenance animation for a water-based printing machine, accurately simulating how to perform maintenance adjustments when the side baffle is displaced due to production vibration. Users can view the equipment's operating procedures and maintenance steps by clicking on the screen.
Efficient Training: Enhancing Maintenance Personnel Skills
Rapid Mastery of Maintenance Knowledge
Traditional maintenance training relies on textual materials and on-site explanations, making the learning process tedious and inefficient. Equipment maintenance animation, on the other hand, vividly displays the equipment's structure, principles, and maintenance procedures, enabling maintenance personnel to quickly understand and grasp relevant knowledge.
Standardized Operating Procedures
Maintenance animation can standardize the display of maintenance operating procedures, ensuring that every maintenance technician operates according to the specifications. Ruichang Jinggong uses animation for maintenance training, which details the key operational points and safety precautions for each maintenance step, significantly reducing the error rate of maintenance personnel.
Quick Location and Troubleshooting
Animation can simulate the phenomena of faults and internal equipment changes, helping maintenance personnel narrow down the scope of inspection. When equipment malfunctions, maintenance personnel can quickly locate the fault by watching the animation, saving a significant amount of troubleshooting time.
Providing Solutions
Maintenance animation can not only locate faults but also provide corresponding solutions. The animation will detail the maintenance steps, required tools, and materials, guiding maintenance personnel in troubleshooting.
Practical Case Proves Value
After Ruichang Carton Machinery Manufacturing Co., Ltd. introduced equipment maintenance animation, not only was the training cost for maintenance personnel reduced by 30%, but the average fault resolution time in customer factories was shortened by 40%, and equipment downtime was significantly reduced, bringing considerable economic benefits to the company.
With its efficient training effect and excellent fault resolution capabilities, equipment maintenance animation provides strong support for enterprise equipment maintenance management. As technology continues to advance, equipment maintenance animation will play an even more important role in the industrial field.
Selected FAQs:
Q: How to produce 3D animation related to equipment maintenance?
A: Most machinery factories and production plants rely on experienced and qualified electromechanical engineers for equipment maintenance. Equipment maintenance animation can effectively solve this problem.
1- It is recommended to first produce animations for common equipment fault points (including mechanical and electrical);
2- Record and document on-site maintenance to accumulate material for animation production;
3- Quantity: For large equipment, it is recommended to have about 10-15 mechanical maintenance animations and 5-8 electrical maintenance animations initially; for small and medium-sized equipment, about 6-8 mechanical maintenance animations and 3-5 electrical maintenance animations;
4- Equipment maintenance animation is a process of continuous accumulation and optimization, with a relatively long production cycle. Project contact personnel should be relatively stable.
Q: Will equipment usage animations expose sensitive equipment structures?
A: No.
Equipment usage animations demonstrate the content of traditional paper operation manuals in the form of animated videos (e.g., the paper feeding unit in a printing press mainly explains how to adjust baffles, gauges, and load paper; the printing unit mainly explains how to ink, change plates, and adjust printing pressure, which do not involve sensitive equipment structures). Machinery factories can also delete or deform sensitive equipment structures when providing equipment models.
The initiative always remains with the machinery factory.
Q: Are equipment usage animations very expensive?
A: Conclusion first: Equipment usage animations create benefits for machinery factories. The greater the investment, the greater the return.
The production cost of equipment usage animations generally ranges from tens of thousands to hundreds of thousands, or even higher. While it may seem expensive on the surface, the actual average cost per piece of equipment is not high.
How do equipment usage animations create benefits for machinery factories?
1- Low average cost. Machinery and equipment are generally modified slightly every 2 years and significantly every 4 years. The total cost of animation video production spread across each machine is very low;
2- Equipment premium. According to actual measurement data from machinery factories, every yuan invested in producing equipment operation and maintenance animations generates a sales premium of about 3-5 yuan for the equipment, i.e., a 3-5 fold return);
3- Significantly reduces after-sales service costs, especially during the equipment warranty period;
4- Effectively enhances customer loyalty;
5- Makes it more competitive compared to similar products.
Features: Significant initial investment, very small subsequent investment.
About Xuncheng Technology
Founded in 2016, with 9 years of professional experience in industrial 3D animation creation, our clients span various types of enterprises including startup teams, overseas clients, listed companies, and foreign-funded enterprises. We specialize in providing 3D animation creation services for mechanical equipment, high-tech industries, software development, and foreign trade companies. We offer one-stop industrial 3D animation creative services from product sales to after-sales maintenance.
We have provided nearly 3000 minutes of professional animated videos for over 200 manufacturing enterprises.
Whether at exhibition sites or during client visits; whether expanding into overseas markets or enhancing after-sales service, we firmly believe that through the power of design, complex products and machinery can be presented through stunning 3D animations. This not only brings a unique visual experience to clients but also quickly resonates with their inner needs.
